1. Solution Overview
Meltblown Nonwoven Fabric Extrusion Solution
Yaoan provides professional Meltblown Nonwoven Fabric Production Line Solutions.
Using High Melt Flow PP (Polypropylene) as the primary raw material,
the production line adopts melt extrusion, high-speed hot air drafting, micro-fiber formation,
web collection, and winding technologies to achieve continuous production of high-performance
filtration materials.
The meltblown nonwoven fabric produced by this technology features:
- High filtration efficiency
- Soft touch feeling
- Excellent barrier performance
- Environmental protection
The material can effectively filter and provide a barrier against:
- Dust particles
- Fine particles
- Bacteria
- Viruses
Meltblown nonwoven fabric is widely used in medical protection,
air filtration, liquid filtration, and other high-performance filtration applications.
Production Features
Product Specifications
- Basis Weight: 10–200 GSM
- Production Width:
- 1.6 m
- 2.4 m
- 3.2 m
Surface Options
- Embossed surface
- Non-embossed surface
2. Materials & Applications
High Performance Meltblown Material Applications
Applicable Material
The primary raw material is:
- High Melt Flow PP (Polypropylene) –
High melt flow polypropylene designed for stable meltblown fiber formation.
Material Features
- Non-toxic
- Pollution-free
- Environmentally friendly
- Stable fiber formation
Medical & Hygiene Applications
Meltblown nonwoven materials can be used for:
- Medical masks
- Surgical gowns
- Isolation gowns
- Protective medical materials
Product Advantages
- High filtration efficiency
- Bacterial barrier protection
- Soft and skin-friendly
Air Filtration Applications
Applications include:
- Automotive air filters
- Air conditioning filters
- Indoor air purification systems
- Industrial filtration systems
Functions
- Dust filtration
- Particle removal
- Air purification
Liquid Filtration Applications
Applications include:
- Automotive oil filters
- Water purifier filter cartridges
- Industrial liquid filtration
Functions
- Impurity removal
- High filtration accuracy
3. Advanced Meltblown Technology
High Efficiency Meltblown Fiber Production System
Yaoan’s meltblown production system integrates high-performance extrusion,
precision metering, specialized meltblown die technology, high-speed hot air drafting,
fiber forming, and web collection to achieve stable and efficient meltblown production.
High Performance Extrusion System
The extrusion system includes:
- Single screw extruder
- Melt filtration system
- Metering pump
- Meltblown die system
Technical Advantages
- Stable melt pressure
- Uniform polymer melting
- Consistent fiber quality
High-Speed Hot Air Drafting Technology
The high-speed hot air drafting process enables:
- High temperature air drawing
- Micro fiber formation
- Uniform fiber distribution
Advantages
- Fine fiber diameter
- High filtration performance
- Excellent barrier effect
Electrostatic Treatment Technology
The electrostatic treatment system can provide:
- Long-lasting electrostatic charge
- Strong adsorption capability
This technology helps improve:
- Particle capture efficiency
- Filtration performance
4. Precision Forming & Automated Production System
Complete Meltblown Nonwoven Production Line
The complete meltblown nonwoven production line integrates fiber formation,
web collection, optional embossing, winding, and intelligent automatic control
systems for continuous and stable production.
Fiber Forming System
The fiber forming system provides:
- Stable fiber spinning
- Uniform web structure
- Adjustable fiber performance
Web Collection System
The web collection system provides:
- Uniform fabric weight
- Stable production quality
- Continuous production capability
Embossing & Winding System
The system supports:
- Embossed pattern
- Non-embossed surface
Functions
- Improve appearance
- Improve product handling
Automatic Control System
The production line uses a PLC intelligent control system
for centralized production management.
- Production parameter adjustment
- Process monitoring
- Stable operation
5. Intelligent Automation & Customized Solution
Customized Meltblown Nonwoven Production Solution
Based on the customer’s product applications, required filtration performance,
production capacity, and manufacturing requirements, Yaoan provides complete
customized Meltblown Nonwoven Production Line Solutions.
Product Specification Customization
Basis Weight
- 10–200 GSM
Production Width
- 1600 mm
- 2400 mm
- 3200 mm
Functional Treatment Customization
The production line can be configured with:
- Electrostatic treatment
- Antibacterial treatment
- High adsorption performance
Production Configuration Customization
The equipment configuration can be customized according to production requirements:
- Extrusion capacity
- Meltblown die design
- Air drawing system
- Collection system
- Winding system
Complete Solution Service
Yaoan provides complete services throughout the entire meltblown nonwoven
production line project, including:
- Process design
- Equipment manufacturing
- Installation & commissioning
- Technical support
Meltblown Nonwoven Fabric Production Solution
With advanced meltblown extrusion technology and integrated production systems,
Yaoan provides high-performance and intelligent
Meltblown Nonwoven Fabric Production Solutions
for customers worldwide.
From raw material extrusion and precision fiber formation to web collection,
optional functional treatment, winding, and automation control, Yaoan provides
customized solutions for different filtration and nonwoven material applications.
Contact Yaoan to discuss your meltblown nonwoven production requirements
and receive a customized production line solution.
