- Steel Structure Platform
- Vacuum Feeder
- Extruder
- Spinning Beam / Spinning Pack
- Hydraulic Screen Changer
- Metering Pump
- Spinning Assembly
- Cross-Flow Blowing Device
- Web Forming Machine
- Calender / Hot Rolling Machine
- Winder
- Slitting Machine
- Melt-Blown Unit
- Air Compressor
- Chiller / Cooling Water Unit
- Vacuum Pump
- Electric Control Cabinet
- Operation Platform
- Piping and Valves
- Installation & Commissioning Tools
1. Solution Overview
Double Beam Spunbond Nonwoven Fabric Production Solution
Yaoan provides professional Double Beam Spunbond Nonwoven Fabric Production Line Solutions.
Using PP Chips (Polypropylene) as the primary raw material, the production line
adopts melt extrusion spinning, cooling and drafting, web forming, thermal bonding, and winding
processes to achieve high-quality and efficient continuous production of spunbond nonwoven fabric.
The production line incorporates advanced technologies and a highly automated control system,
providing:
- High production efficiency
- Stable product quality
- Easy operation
- High automation level
The system helps address common challenges in traditional nonwoven production, including:
- Uneven fiber formation
- Unstable web quality
- Low production efficiency
- Difficult process control
Production Width Options
- 1.6 m
- 2.4 m
- 3.2 m
- Customized width available
2. Materials & Applications
High Performance Spunbond Nonwoven Applications
Applicable Material
The primary raw material used in the production line is:
- PP Chips (Polypropylene)
Medical & Hygiene Industry
Spunbond nonwoven fabric can be used for:
- Surgical gowns
- Protective clothing
- Medical caps
- Face masks
- Sauna clothing
- Medical tapes
Agricultural Protection Industry
Applications include:
- Greenhouse covering fabric
- Grain packaging
- Plant insect protection
- Cold protection covering
- Sunshade fabric
Packaging & Industrial Applications
Spunbond nonwoven materials are widely used for:
- Suit bags
- Shopping bags
- Gift bags
- Dust covers
- Packaging bags
- Storage boxes
- Garment bags
- Furniture lining
- Mattress and sofa lining
- Automotive interior materials
- Waterproof and filtration materials
- Geotextile applications
Product Features
- Lightweight
- Soft touch
- Breathable
- High strength
- Water resistant
- Environmentally friendly and recyclable
3. Advanced Spunbond Technology
High Efficiency PP Spunbond Production System
The double beam spunbond production system integrates advanced melt extrusion,
spinning, cooling, drafting, web forming, and thermal bonding technologies
to achieve stable and efficient nonwoven fabric production.
Melt Extrusion Spinning System
The system consists of:
- Single screw extruder
- Melt pump
- Filter system
- Spinning beam
- Spinneret
- Melt pipeline
Technical Advantages
- Uniform melt flow
- Stable spinning process
- High fiber quality
Cooling & Drafting System
The cooling and drafting system includes:
- Side blowing system
- Drafting unit
- Diffusion air duct
- Vacuum suction system
Advantages
- Uniform fiber diameter
- Improved fiber strength
- Stable web formation
Thermal Bonding Technology
The thermal bonding system is designed to:
- Consolidate fiber web
- Improve mechanical strength
- Control fabric thickness
4. Precision Production & Automation System
Complete Spunbond Nonwoven Production Line
The complete production line integrates web forming, thermal bonding,
slitting, winding, and intelligent control systems to support continuous
and stable spunbond nonwoven fabric production.
Web Forming System
The web forming system provides:
- Uniform fiber distribution
- Stable web structure
- Improved product consistency
Heat Rolling System
The heat rolling system provides:
- Precise bonding control
- Smooth fabric surface
- Adjustable product performance
Slitting & Winding System
The system provides:
- Automatic roll production
- Accurate width control
- Stable finished roll quality
Automatic Control System
The production line can be equipped with a
PLC Touch Screen Control System
for centralized production management.
- Production parameter setting
- Real-time monitoring
- Automatic operation
- Easy maintenance
5. Intelligent Automation & Customized Solution
Customized Spunbond Nonwoven Production Solution
Based on the customer’s product applications, production capacity requirements,
factory conditions, and specific manufacturing requirements, Yaoan provides
complete customized Spunbond Nonwoven Production Line Solutions.
Production Width Customization
Standard production line configurations include:
- 1.6 m production line
- 2.4 m production line
- 3.2 m production line
Customized options include:
- Customized width
- Customized output capacity
Production Configuration Customization
The production line can be customized with:
- Extruder capacity
- Spinning system
- Drafting system
- Thermal bonding system
- Slitting and winding system
Automation Options
Optional automation upgrades include:
- PLC intelligent control
- Automatic roll changing
- Online monitoring system
- Production data management
Complete Solution Service
Yaoan provides integrated technical services throughout the entire
spunbond nonwoven production line project, including:
- Process design
- Equipment manufacturing
- Installation & commissioning
- Technical support
Double Beam Spunbond Nonwoven Fabric Production Solution
With advanced double beam spunbond technology and a highly automated production system,
Yaoan provides efficient, stable, and customizable
Double Beam Spunbond Nonwoven Fabric Production Solutions
for customers worldwide.
From melt extrusion and fiber spinning to cooling, drafting, web forming,
thermal bonding, slitting, winding, and intelligent automation,
Yaoan provides complete production line solutions for different
nonwoven fabric applications and production requirements.
Contact Yaoan to discuss your double beam spunbond nonwoven production
requirements and receive a customized production line solution.
