Automatic Nonwoven Ultrasonic Welding Solution

Yaoan provides professional Automatic Nonwoven Ultrasonic Welding Equipment Solutions,
using imported ultrasonic systems and high-performance welding components to achieve continuous,
efficient, and stable processing of nonwoven materials.

The equipment is equipped with:

Taiwan imported ultrasonic system
Japanese transducer
DC53 imported steel welding roller

The main advantages include:

Stable welding performance
Long mold service life
High automation level
High production efficiency

The equipment is widely used in:

Garment industry
Automotive cover industry
Environmental protection nonwoven bags
Industrial nonwoven products

Production Advantages

Compared with traditional sewing and thermal processing methods,
ultrasonic welding provides several production advantages:

No preheating required
Continuous processing
High welding speed
High production output
No smoke generation
No sparks
No fabric edge damage

2. Materials & Applications

Nonwoven Fabric Welding Applications

Applicable Materials

The equipment is suitable for:

PP Nonwoven Fabric
Spunbond Nonwoven Fabric
Multi-layer Nonwoven Materials

Garment Industry

Applications include:

Protective clothing
Nonwoven garment accessories
Disposable clothing products

Automotive Industry

Applications include:

Car covers
Automotive interior nonwoven materials

Environmental Protection Products

Applications include:

Nonwoven shopping bags
Eco-friendly bags
Packaging products

Industrial Applications

Applications include:

Folded nonwoven products
Wide-width nonwoven products
Customized welded products

Product Features

Strong welding strength
Clean processing
Fast production speed
Flexible design
Suitable for multi-layer materials

3. Advanced Ultrasonic Welding Technology

High Performance Nonwoven Welding System

The high-performance ultrasonic welding system combines imported ultrasonic components,
durable welding rollers, continuous ultrasonic welding technology, and customized pattern
solutions to achieve reliable and efficient nonwoven material processing.

Imported Ultrasonic System

The ultrasonic system is equipped with:

Taiwan ultrasonic generator
Japanese transducer

Advantages

Stable ultrasonic output
High welding precision
Long service life

DC53 Steel Welding Roller Technology

The welding roller uses high-quality DC53 steel
for improved durability and wear resistance.

High wear resistance
High durability
Long mold lifetime

Continuous Ultrasonic Welding Process

The continuous ultrasonic welding process provides:

No heating preparation required
Continuous production
Fast welding speed
Strong bonding strength

Pattern Customization Technology

The welding system supports customized pattern solutions, including:

Customized welding patterns
Different product designs

This allows the equipment to meet different customized production requirements.

4. Precision Processing & Automated Production System

Automatic Nonwoven Welding Production Line

The complete automatic nonwoven welding production line integrates automatic feeding,
multi-layer welding, folding, ultrasonic welding, high-speed processing,
and intelligent control systems.

Automatic Feeding System

The automatic feeding system provides:

Continuous material feeding
Stable material running
Reduced manual operation

Multi-layer Welding & Folding System

The system supports:

Multi-layer nonwoven welding
Folding processing capability
Ultra-wide fabric processing

High-Speed Production System

Raw Material Width

1.6 m
2.4 m
3.2 m
4.0 m

Customized widths are available according to customer requirements.

Material Weight Range

15–200 g/m²

Production Speed

15–33 m/min

Automatic Control System

The automatic control system provides:

Easy operation
Stable production
High efficiency

5. Intelligent Automation & Customized Solution

Customized Nonwoven Welding Solution

Based on the customer’s product structure, material specifications,
welding requirements, and production capacity, Yaoan provides complete
Automatic Nonwoven Welding Solutions.

Product Size Customization

Material Width

1600 mm
2400 mm
3200 mm
4000 mm

Product Width

According to customer requirements, the equipment can provide:

Customized welding width
Customized product dimensions

Welding Pattern Customization

The welding system supports:

Customer sample pattern reproduction
Various welding designs

Automation Configuration

The production line can be configured with:

Automatic feeding
Ultrasonic welding system
Automatic folding system
Customized production line layout

Complete Solution Service

Yaoan provides one-stop service covering product design analysis,
equipment configuration, manufacturing, commissioning, and technical support.

Product design analysis
Equipment configuration
Equipment manufacturing
Installation & commissioning
Technical support