1. Solution Overview
Yaoan provides a professional
TPU Thick Sheet Extrusion Solution for thermoplastic
polyurethane materials, mainly designed for the production of
supercritical microcellular foamed materials.
The technology adopts an environmentally friendly physical foaming
process without generating:
- No harmful emissions
- No chemical residues
- No waste by-products
TPU Foamed Material Features
- Excellent mechanical properties
- Flame resistance
- Weather resistance
- Recyclability
2. Materials & Applications
High-Performance TPU Material Applications
Applicable Material
- TPU (Thermoplastic Polyurethane)
Sports Industry
Applications include:
- Running shoes
- Ski boards
- Skateboards
- Bicycle components
Packaging Industry
Applications include:
- Protective packaging materials
- Trays
- Cushioning pads
Footwear Industry
Applications include:
- Sports shoe soles
- Lightweight cushioning materials
Product Features
- Lightweight
- Flexible
- Durable
- Shock absorption
3. Advanced Extrusion Technology
Precision TPU Extrusion System
Special Exhaust Screw Design
The specially designed exhaust screw provides efficient plasticization
and degassing during TPU sheet extrusion.
- Complete plasticization
- No crystal points
- No bubbles
- No black spots
Hydraulic Screen Changer
The hydraulic screen changer improves production efficiency and
simplifies maintenance during continuous operation.
- Fast cleaning
- Convenient maintenance
- Stable production
Online Vacuum Degassing System
The online vacuum degassing system removes moisture and volatile
components from the melt to improve TPU sheet quality.
- Removes moisture
- Improves sheet surface quality
- Prevents bubbles and defects
Melt Pump & Pressure Control
The melt pump and imported pressure sensor provide stable melt
pressure and precise extrusion control.
- Closed-loop pressure control
- Stable output
- Improved thickness accuracy
4. Precision Forming & Automated Production System
High Accuracy TPU Sheet Forming Technology
Three-Roll Calendering System
The vertical three-roll forming system is designed to provide
stable TPU sheet forming and improved surface quality.
- Dual matte roller design
- Reduces TPU sticking
- Improves surface quality
Automatic Servo Gap Control
The servo-controlled roller gap system provides precise digital
adjustment and real-time online control.
- Digital adjustment
- Real-time online control
- Uniform sheet thickness
Stress Relief & Cooling System
The air cooling frame and oven system help eliminate surface stress
while providing stable and controlled cooling.
- Surface stress elimination
- Zoned temperature control
- Stable cooling performance
Edge Trimming System
The online edge trimming system improves finished sheet appearance
and simplifies production operation.
- Easy operation
- Improved sheet appearance
5. Intelligent Automation & Customized Solution
Complete TPU Sheet Production Line Solution
The complete TPU sheet production line adopts an intelligent
automation system to provide stable and efficient production.
Siemens PLC Control System
The control system provides:
- Recipe memory
- Parameter management
- Fast startup
- Stable operation
Production Line Components
The complete production line includes:
- Extruder system
- Three-roll forming unit
- Cooling oven
- Two-roll haul-off machine
- Hydraulic cutting system
- Three-axis servo robot
Automation Advantages
- Automatic cutting
- Vacuum suction unloading
- Reduced labor requirements
- Higher production efficiency
Complete TPU Extrusion Solution
Yaoan provides integrated TPU thick sheet extrusion solutions covering
extrusion system design, screw configuration, hydraulic screen changing,
vacuum degassing, melt pressure control, three-roll forming, cooling,
cutting, unloading, intelligent PLC control, installation, commissioning,
and technical support.
Contact Yaoan to discuss your TPU thick sheet and supercritical
microcellular foam material production requirements.
